Bottle unscrambler/sorter

push-up type bottle un-scrambler is based on imported advantaged technology from oversea; bottle sorter

   Bottle Unscrambler/ Sorter 

Main characteristic

1.        frequency conversion for main machine

2.        Adopt twice push-lift and range bottle construction, reduce position numbers of lack bottle, and increase production efficiency.

3.        special designed bottle falling trough, is suitable for different length of bottle, and no need to exchange the bottle falling trough, only need to adjust the bottle falling trough.

4.        at below part of barrel, there is mould exchange replacing part, it is easy for falling bottle dismantle and set up, and easy to clean up jam.

5.        Also at below of barrel, there is maintains mouth, it is easy for person go inside the bottom of machine.

6.        Equipped with manual operating tool, easy to maintain.

7.        Perfect safe protection, when maintain door and mould exchanging door opened, the machine will stop automatically. This time control machine by operator.

8.        There is bottle block sensor installed on bottle out feeding star wheel, it is high effective to protect machines safely.

9.        There is bottle sensor installed at umbrella tower which in centre of barrel, used to control bottle elevator working or not.

10.   At outside of barrel with an oiling nozzle, it is easy to add lubricant to gear wheel, bearing and cam.

11.   pneumatic system with pressure switch and brake valve, compressed air if not connected, then the machine can not working, join brake valve is work with machine, save the air consummation.

12.   Air conveyor used bottle neck hanging technology, avoiding bottles turnover.

13.   at the entry of air conveyor set up with bottle block excluding structure, this structure driving by cylinder, when bottle blocked, this structure will exclude the bottle automatically, avoiding to destroy the un-scrambler.

14.   Stainless steel electrical control cabinet, all the procedure from elevator, bottle settling up, air conveyor is controlled by PLC automatically.

15.   main electrical element,:

l        PLC siemens ,photo electricity adopts Korea Autonics,contactor Schneider.

16.   Pneumatic system adopt Airtac product.

l        Main technical parameter

Item	Project	Technical parameter
1	Position	14
2	Capacity	10000bph
3	Air source	Pressure 0.7Mpa
4	Electrical	220V,60HZ
5	Main machine power	1.5KW
6	Fan power	2.2KW
7	Elevator power	0.75KW
8	Overall size	φ2240*2200
9	Wight	3.2T

l        Equipment installation

      This machine no needs to bury bolt inside earth in advance. After cancel packages of machine, put the machine on the flat floor, firstly connect the bottle un-scrambler machine and air conveyor together, then adjust the height of bracket. Make the air conveyor and filling machine conveyor in same level and parallel with the floor.

      This machine equipped with elevator, used for supplying the bottles to un-scrambler. After adjusted the un-scrambler, please connect the elevator and un-scrambler through installation hole prepared in manufacture, connect with electrical power and air source.

l        Adjustment of equipments

17.   pressure adjustment of compressed air

Adjust the knob of pressure reducer filter on pneumatic system, clockwise turn means high pressure, contrarily for low pressure,. Please adjust the air pressure to 0.6Mpa.then press down the knob.

18.   adjustment of synchronization belt

bottle out feeding star-wheel connect with main drive motor through synchronization belt, through adjusting two tensile wheel, make sure the belt is in suitable tension state.

19.   adjustment for bottle out feed impeller synchronization

bottle block slotware of out feed impeller and bottle falling slotware of main machine should keep synchronization, because after long time usage or if maintain, the synchronization maybe disappeared, it is necessary to adjust the machine. After loose bolt 2 in centre of star wheel, turn the impeller1, make sure slotware on impellers in same position of bottle falling slotware, and then tighten bolt

20.   adjustment of self lock system

This machine equipped with bottle out feeding block and lock system, this is located at bottom of impeller axle. When the bottle blocked in star wheel, the un-scrambler will stop running automatically. If this problem appeared in high frequency, then please check the spring pressure, It is too low, so must to increase the pressure of spring